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View of pilot house
from v-berth |

Sea trials |
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Engine room
porthole |

Storage locker in
pilot house floor |

Engine controls |

The helm |

Looking down into
the v-berth from the pilot house |

The roomy v-berth |

Pilot house seating |

Fuel tank and filters |
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V-berth propane heater |
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The head beneath
the helm seat |

4-cylinder 75 HP Yanmar engine |

The engine room |

Helm controls and
electrical panel |
The following
construction photos
are from the Devlin shop. Work on this boat
began on September 2003 and was launched in April 2004. |

Construction of the Godzilla design differs a bit
from our other stitch and glue designs. Because of
the round stern, 1/2" plywood won't make the bend,
so the side panels extend only to the aft bulkhead.
Two layers of 1/4" plywood are then used to make the
bend around the stern. Two forms are made and
attached to the aft bulkhead with 2" X 3" pieces of
wood notched in to hold them and the bottom panels
in place. These vertical sticks also aid in
attaching the layers of 1/4" plywood to the stern.
The image on the right shows the first layer of
plywood installed. A notch is cut into the 1/2"
panel 1/4" deep and about 4" wide. The next layer of
1/4" inch plywood will go in this notch so the joint
is staggered at the transition point of the 1/2"
plywood and the two layers of 1/4" plywood. |

A
1/4" layer of plywood is cold molded to the bottom
of the boat giving it a thickness of 3/4". The
corners are rounded and a layer of biax and 6 oz.
cloth are added to all the joints. The entire hull
will eventually be covered with a layer of Dynel. |

The
keel is made by first making a pattern (lower left).
I like to use scrap 1/4" plywood. The core of the
keel is made with 2" thick cedar and covered on each
side with a 1/2" layer of plywood. |

To install
the shaft log, I drilled a hole into a bulkhead at
the required elevation, and on center line, and cut
out a slot out along the keel joint. The shaft log
should fit snugly into the hole in the bulkhead. I
used a smart level to put the shaft log at the
proper angle and taped a plumb bob to the end to
keep the log running straight. I used pieces of wood
top and bottom to hold everything in place, then
screwed on a piece of plywood with thickened epoxy
(left image). |

In
the left image, notice the 1/4" piece of plywood.
This is a pattern I made from the keel and then set
it on the bottom of the hull and scribed where the
shaft log is located. I then put it back on the keel
to mark where to make the cut. Both pieces are
notched with a 45 degree cut. |

Both keel pieces are
dryfit and trimmed as needed (lower right). The
smaller section of keel is epoxied and slid gently
into place making sure not to shift the shaft log.
After that has cured, the larger section of the keel
is added. A string is run along the length of the
keel to ensure it is straight and a smart level is
used to ensure the keel is vertical. Notice the wire
that is run from a screw in the keel to a screw in
the hull and tightened as needed to pull the keel
plumb. The keel is held in place with several screws
from underneath until it has cured. |

The
joint between the two keel pieces is dished out
about 1/8" deep and 8" wide and glassed with three
or four layers of biax. (Left) Another layer of 1/2"
plywood will now be added to each side of the entire
keel (Center). |

The
entire keel is glassed with at least two layers of
biax. The aft section of the keel has 4 layers of
biax at the joint and extends out onto the hull
about a foot and a half to help spread the load of
the tall keel. |

The
aft bilge area is well sealed and ready to be
covered with the cockpit sole (Right) and the
fore-deck bracing is installed (Left) |

The
cockpit sole is glassed in around the perimeter and
the joint where two sheets of plywood meet, are
dished out and glassed. |

The
pilothouse sides are installed, now the cockpit sole
can be glassed in. |

With
the aft pilothouse bulkhead and the forward sections
of the pilothouse glassed in place, the roof beams
are installed. One layer of 1/2" and one layer of
1/4" plywood are added for the pilothouse roof. |

The
pilot house roof is shaped and a layer of Dynel is
added, and all the windows and door are cut out and
framed in. Construction is basically complete at
this point. |

Brian wraps up the last of three coats of epoxy and
the boat is ready for primer. |

After several coats of primers and fillers the boat
is ready for paint. Kirby hull paint was rolled on
with a 1/4" foam roller and "tipped" with a 4"
bristle brush. The rest of the boat was painted with
a two part acrylic urethane. |
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